The production process of a mechanical undercarriage typically includes the following main steps:
1. Design phase
Requirements analysis: Determine the applicatipn, load capacity, size, and structural component requirements of the undercarriage.
CAD design: Use computer-aided design software to perform detailed design of the chassis, generating 3D models and production drawings.
2. Material selection
Material procurement: Select appropriate materials and components based on design requirements, such as steel, steel plates, tracks, and hardware accessories, and procure them.
3. Fabrication stage
Cutting: Cut large blocks of material into the required size and shape, using methods such as sawing, laser cutting, and plasma cutting.
Forming and heat treatment: Form and process the cut materials into the various components of the undercarriage using machining methods such as turning, milling, drilling, bending, and grinding, and perform necessary heat treatment to enhance material hardness.
Welding: Weld the components together to form the overall structure of the undercarriage.
4. Surface treatment
Cleaning and polishing: Remove oxides, oil, and welding marks after welding to ensure a clean and tidy surface.
Spraying: Apply rust-proofing treatment and coatings to the undercarriage to enhance its appearance and durability.
5. Assembly
Component assembly: Assemble the undercarriage frame with other components to ensure proper functioning of all parts.
Calibration: Calibrate the assembled undercarriage to ensure that all functions are operating normally.
6. Quality inspection
Dimensional inspection: Check the dimensions of the undercarriage using measurement tools to ensure they meet design requirements.
Performance testing: Conduct load testing and driving tests to ensure the undercarriage 's strength and stability.
7. Packaging and delivery
Packaging: Package the qualified undercarriage to prevent damage during transportation.
Delivery: Deliver the undercarriage to the customer or send it to the downstream production line.
8. After-sales service
Technical support: Provide technical support for use and maintenance to resolve problems encountered by customers during use.
The above is the general process of producing a mechanical undercarriage. Specific production processes and steps may differ depending on the product and customer usage requirements.
Post time: Oct-18-2024